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High, medium and low pressure steam valves - MAPA project

Detailed Project

MAPA Project (Acronym for Modernization of the Arauco Plant Expansion) is the most extensive investment program in the history of Celulosa Arauco and Constitución. It includes the stoppage of the old production line 1, the modernization of the current line 2 and the installation of a new line 3 (This would be the largest in Latin America) with state-of-the-art technology.


Added to this is the new and modern effluent treatment plant, and the construction of an electrical cogeneration system from forest biomass that will allow the generation of clean and renewable energy. Estimated total production of bleached Eucalyptus cellulose: 2,100,000 ADt / y (Metric ton of cellulose per year).

Information related to the process

Thanks to the work carried out for years in the southern zone by the Concepción branch and the support of the central office, KSB - Valves Division - has positioned itself as an important solution provider for Celulosa Arauco and in particular for this project.

Detail of the main products awarded by KSB

High pressure damper SICCA GTC ANSI Class # 2500 WC6 BW diameters 10 ”, 16”, 24 ”, 28” and 32 ”automated with Rotork electric actuator, in addition to smaller size forged valves (3/4” to 2 ”), supply total 71 valves. Design conditions: superheated steam at 505 ° C and 120 BAR.

ECOLINE GTC medium and low pressure gates include 2 automated 52 ”Class # 300 gate valves, 2 44” Class # 300, 2 32 ”Class # 300 and 2 16” Class # 600 gate valves, total supply 8 valves.

Design conditions: Superheated steam 200-350 ° C, 20 - 50 BAR.

KSB Chile's Logistics Capacity to tackle this level of project

Operations and Risk Prevention teamwork, establishing the different risk scenarios in the planning of the assembly and calibration activities, due to the size, weight, physical location and movement of the equipment.

Identification of the most appropriate place for the movements of large and heavy valves, according to the identification of risks.

Coordination with external companies in the manufacture of parts, calibration and cargo movement, in pursuit of delivery compliance and the achievement of quality, safety and environmental objectives.


What did we do to make it a success?

  • Relationship with Celulosa Arauco who prioritized KSB and positioned it as the main vendor for the critical valves of the Project.
  • Introduction of products in early engineering stage, training, customer visits, mainly the introduction of Sicca gates, displacing Velan's large installed base in the Industry.
  • Timely response from factories aligned with KSB Chile in the listing stage.
  • Factory delivery and fulfillment in the committed deadlines.
  • Highlighting the integration work carried out by the Operations Management of KSB Chile, both logistics, production and Comex.

Challenges

  • Gate valve specification

Handled fluids:

  • Superheated steam
  • Coastal environment
  • Temperature - pressure

Delivery time:

  • 26 to 44 weeks

KSB - one of the world's leading manufacturers of industrial valves and pumps

Founded in 1871 in Frankenthal (Germany), KSB has been one of the leading suppliers of pumps and industrial valves for over 150 years. With more than 15,000 employees worldwide and its own sales and marketing, manufacturing facilities and service operations, KSB develops and produces custom-fit pumps for various applications.

As an experienced pump manufacturer, its product portfolio includes building and industrial technology, water transport, wastewater treatment and power plant processes. Thanks to innovative research and development, KSB can meet the most diverse requirements of customers. Benefit from many years of experience and technical expertise as a renowned pump manufacturer.

KSB pump manufacturers: the best solution for your plant
Industrial pumps and valves from KSB cover a wide range of applications and are highly energy-efficient. Products convince with the most innovative technology as well as with systems that have been tried and tested for many years - including the Etanorm water pump. Achieving more than 1.5 million sales worldwide, Etanorm is the most successful standard water pump. With KSB spare parts and services.

KSB ensures the operational reliability of its industrial pumps and valves. The KSB success formula for high-performance pumps lies in the technological strength in hydraulics, materials and automation.

Competent service right from the start
The numerous production facilities ensure that KSB as a pump manufacturer can guarantee customer proximity and first-class service. The experienced specialists are certified to ensure excellent quality and extensive experience. KSB Service takes care of the commissioning, inspection, servicing and maintenance of your pumps, valves and complete systems directly on site.  KSB also provide you with spare parts quickly. This means you get the best service directly from your pump manufacturer.