Unfinished cast components in KSB’s foundry in Pegnitz

Post-treatment

In the fettling shop we remove all sand residues from the unfinished cast components and smoothen the surfaces. Rework and enhancements are conducted in our foundry.

Thorough cleaning – precise post-treatment

After casting, we perform several post-treatment processes. We clean the unfinished cast component, smoothen out any uneven surface areas and enhance the material properties by annealing and quenching.

First of all, directly after unmoulding, the cast components are sand-blasted to remove all moulding sand and core sand. The gating, which serves to pour the liquid metal into the mould, is separated and the contact area is ground. We further remove the feeder, which is a reservoir filled with liquid metal that compensates shrinkages during the solidification process.

For nodular cast iron and high-quality materials we then perform an annealing process. After the components have been cleaned and surface-treated in the blasting chambers, we heat them up in gas-fired furnaces reaching temperatures of up to 1050°C. This ensures that the material properties of the complete casting geometry are consistent. Next, the components are air-showered or water-quenched to cool down.

After annealing, the components are forwarded to the fine-grinding shop for precision treatment. Here, finishing is performed to customer-specific requirements.

Numerous options for pre- and finish-machining

Agreed rework and enhancements are conducted in our foundry. We have also got our own pickling plant. Apart from an impressive depth of production we also offer many options of pre- and finish-machining. At the Pegnitz site, for example, we use modern CNC machinery suitable for workpieces of any size.

Any more questions? We are here for you.

Our experienced specialists will be pleased to assist you with any questions you may have. They can also provide you with tailored quotes. Contact us directly to benefit from our many years of experience and our commitment to quality.

  • Head of Foundry: Michael Förster
  • Head of Production Engineering/Sales: Christopher Schraml
  • Sales: Marco Brendel
  • Sales: Charly Grube

Other services at a glance

KSB employee during the tapping process in the Pegnitz foundry

Foundries overview

Have your cast components made in KSB quality. As an external customer, choose to have your castings made in our foundries.

A KSB employee observing a prototype being produced in a 3D printer

Foundry consultancy

When drafting your components, benefit from our engineering designers’ know-how and the opportunities our materials laboratory offers.

A KSB employee cleaning a prototype made by 3D sand printing

Patternmaking

We create your patterns to conventional specifications or via 3D CAD data records. Existing prototypes can also be modified or reproduced.

Glancing into a workshop of the Pegnitz foundry

Moulding shop

The sand moulding process is used in our moulding shop to produce prototypes and individual components as well as small and medium batches in an efficient and cost-effective way.

KSB employees filling a melting pot in the Pegnitz foundry

Melting unit

Our expertise and state-of-the art furnaces stand for a melting process of the highest production quality and reliability.

A KSB employee inspecting a cast impeller

Quality management

We tightly monitor and optimise every batch and offer certificates for mechanical testing, intergranular corrosion/Huey test and structural examinations.