SES System Efficiency Service

    Increasing the economic efficiency of your pumping system through comprehensive system analysis

    Pumps that are not optimally matched to the system consume too much energy. Thanks to SES System Efficiency Service from KSB, this doesn’t have to be the case.

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    The system analysis that provides full transparency for your system

    Operating a hydraulic system reliably and efficiently requires knowledge and understanding of how the system is actually behaving. SES System Efficiency Service for pumps and systems offers you detailed insights into your pump installation which serve as a basis for optimising the energy efficiency of your pumps and systems. This saves energy costs and reduces CO2 emissions.

    This is how SES System Efficiency Service works:

    A data logger takes measurements on site and records process variables and vibration levels to determine your pumps’ operating behaviour. A mobile device is used to measure the effective power in the control cabinet in order to determine the pump’s efficiency and to assess deviations, such as those arising from wear. This allows KSB to determine the actual load profile of your pumps and compare this with the design conditions. The aim is to identify potential savings and causes of any damage.

    Optimum energy savings in pumps and systems

    After measurement and analysis with SES System Efficiency Service, you are given a detailed overview of the current energy efficiency of your pumps and systems. On this basis, KSB makes recommendations for increasing energy efficiency. As well as making the operation of your pumps and valves more sustainable, this also significantly lowers their life cycle costs. The economic efficiency and availability of your system are thus increased and the energy objectives set out in ISO 50001 achieved.

    Regardless of the type of installation (dry/wet) and manufacturer, system analysis can be performed for all pumps from ratings of 30 kW. Measurements can also be carried out in potentially explosive atmospheres.

    Illustration of the SES system analysis process in accordance with ISO 50001

    SES system analysis in accordance with ISO 50001

    Our portfolio

    System analysis

    • Energy efficiency analysis in accordance with ISO 50001
    • Identification of causes of damage with the aid of vibration analyses
    • Report and presentation of findings including action plan and economic efficiency analysis
    • Verification of implemented measures via a free-of-charge second measurement

    Process variables

    • Pressure (EN ISO 9906)
    • Effective power
    • Rotational frequency
    • Fluid and bearing temperature
    • Flow rate
    • Analog signals (customer) 0/4-20 mA

    Vibration levels to DIN ISO 10816

    • Vibration velocity
    • Frequency spectra
    • Natural frequency analyses
    • Diagnosis of rolling element bearing noises

    Your benefits

    • Transparency of operating data and pump set efficiency
    • Expert consulting by experienced product engineers
    • Increasing the economic efficiency and availability of systems by identifying the potential for optimisation and causes of damage
    • Ensuring the sustainable operation of pumps and valves
    • Manufacturer know-how – from impeller trimming, retrofitting and speed control to the new selection of pumps
    Reverse Engineering for pumps and valves

    Reverse Engineering

    Reverse engineering makes it possible to quickly manufacture spare parts for pumps and other rotating equipment that are hard to find or no longer available.

    • Optimisation thanks to engineering services
    • Quick reproduction of spare parts
    Pump repair

    Pump Repair

    KSB offers professional and fast service for pumps of any make and, if required, can modernise them to the latest technological standards. KSB also provides this service for explosion-proof pump sets.

    • For all makes
    • Pump set service