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Keeping cool in the face of sweet temptation

For many people, chocolate is more than just one of life’s sweetest temptations. The complex machinery required for the industrial production of this luxury food item also presents engineers with major challenges. In an ever-tightening market, traditional companies in particular, such as the Ludwig Weinrich chocolate factory, need to rise to current economic and ecological challenges. To do this, they need reliable partners.

Ludwig Weinrich chocolate factory premises from outside

The project: New pumps for cooling water system

In the complex chocolate manufacturing process, the transport of cooling water to production systems may seem at first glance to be of secondary importance. In fact, it is a crucial aspect of the process. During the different stages of processing, the chocolate mass and other ingredients must be heated and then cooled immediately under controlled conditions. Unless this can be performed reliably, large quantities of chocolate may become unusable and the entire production cycle can come to a standstill.

The customer: Ludwig Weinrich chocolate factory

The Ludwig Weinrich chocolate factory in the town of Herford in East Westphalia, Germany, has been producing chocolate for more than 120 years. A fourth-generation family-run enterprise dedicated to sustainability, it has around 400 employees who work with sophisticated chocolate recipes every day to create perfect moments of indulgence.

System incorporating piping, pumps and valves

Cooling water system with Movitec VF pumps

The challenge: Redundancy and reduced energy costs at one stroke

The Ludwig Weinrich chocolate factory decided to replace its existing error-prone cooling water system, to ensure system availability and smooth manufacturing operations. Since, as in many other branches of industry, the old system was associated with rapidly escalating energy costs, the company also hoped that the new cooling water system would slash energy consumption to a level more appropriate for a modern manufacturing facility.

The solution: Selection of demand-driven pumps

As in many other projects, KSB collaborated with the Wendik Pumpen-Service company based in Herford, Germany. The two companies have a long history of collaboration in installing and maintaining KSB pumps spanning more than 50 years.

After extensive consultation with KSB, the data required for the system was collected internally and evaluated. Wendik Pumpen-Service then used this data for planning the new cooling water system and selecting the pumps. The company opted for the Movitec VF high-pressure centrifugal pump, which, in conjunction with PumpDrive 2, achieves the desired energy savings by delivering performance that constantly adapts to demand. The Bowe & Vaal company installed the piping for the system. Wendik Pumpen-Service installed and successfully commissioned the pumps and is also responsible for servicing 

The installed redundancy means that the Ludwig Weinrich chocolate factory now has process reliability it can depend on. The selection of demand-driven pumps has also delivered incredible energy savings of 75% – a highly effective combination that works.

Piping, valves and Movitec VF pumps equipped with PumpDrive 2

Two Movitec VF pumps equipped with PumpDrive 2

Figures I Data I Facts

Plant: Cooling water system for chocolate production

End user: Ludwig Weinrich chocolate factory

Pumps, frequency inverters, sensors, valves:

  • 2 x Movitec VF 060-01-1 high-pressure centrifugal pumps with PumpDrive 2 (motor-mounted)
  • 2 x SERIE 2000 DN100-PN10/16 swing check valves
  • 8 x BOAX-SF DN100-PN16-EPDM-XU centred-disc butterfly valves
  • 7 x BOAX-SF DN065-PN16-EPDM-XU centred-disc butterfly valves

KSB on üks maailma juhtivamaid tööstuslike ventiilide ja pumpade tootjaid

KSB asutati aastal 1871 Frankenthalis (Saksamaa) ja on olnud juba üle 100 aasta üks juhtivaid pumpade ja tööstuslike ventiilide tootja. Maailmas enam kui 15 500 töötajaga oma müügi-, tootmis- ja hoolduskeskustes arendab valmistab KSB eritellimusel ja standardpumpasid erinevate valdkondade jaoks.

Ettevõttel on pikaajaline kogemus pumpade tootmisel ning selle tooteportfell hõlmab tooteid ehitusvaldkonnale, tööstustele, elektrijaamadele, katlamajadele, veevarustusele ja reoveele. Tänu uuenduslikule teadus- ja arendustööle suudab KSB täita oma klientide kõige erinevamaid nõudmisi. Tunnustatud pumbatootjana on KSB-l olemas kauaaegne kogemus ja tehniline oskusteave.

Pumbatootja KSB – parem lahendus teie süsteemile
KSB tööstuspumbad ja -ventiilid sobivad paljudele erinevatele rakendustele ning on väga energiasäästlikud. Meie tooted avaldavad muljet nii oma tipptasemel tehnoloogia ja kui ka paljude aastate jooksul katsetatud süsteemidega. Hea näide sellest on Etanorm veepump. Seda on müüdud enam kui 1,5 miljoni, mis teeb Etanormist  kogu maailmas enimmüüdud standardse veepumba. Vaata ka KSB hooldusteenuseid ja varuosad varuosasid.

Hüdraulika, materjalitehnoloogia ja automatiseerimine on KSB tehnoloogilised tugevad küljed ning just selles peitub ka tema suure võimsusega pumpade edu valem.

Kompetentne teenindus algusest peale
Tänu arvukatele esindustele on KSB klientidele lähedal ja suudab pakkuda tipptasemel teenust. Ulatusliku kogemustepagasiga sertifitseeritud spetsialistid tagavad suurepärase kvaliteedi. KSB hooldusteenuse spetsialistid hoolitsevad teie pumpade, ventiilide ja terviklike süsteemide kasutuselevõtmise, ülevaatuse, hoolduse ja remondi eest kohapeal. Samuti tarnib KSB teile varuosad kiirelt. Nii saate kasutada parimat teenust otse pumbatootjalt.