Technician connecting SES box.

Comprehensive Data to understand what’s going on with your pump

KSB SupremeServ's SES box delivers an in-depth analysis of your pump systems in operation. Our engineers analyze actual data to identify issues, assess the damage, and find ways to optimize the overall system. Our comprehensive, "real-time" and "over-time" data capture allows us to compare your pump's performance with design assumptions to make system design improvements, better pump selection, or improvements in the operating best practices for your plant.


To keep a system running, you have to know it inside out

A pump is a complex component in a larger system. Improvements in energy efficiency come from lots of small details, but the focus always has to be on the analysis of the overall system. That is just as true for existing plants as for new designs.

Careful examination of the pump’s load profile is required both under current operating conditions and with a view of future demands. The aim is to identify pump system issues, opportunities for improvement, and savings potential both today and tomorrow in a comprehensive system approach.

Regardless of the field of application – be it Energy, Iron and Steel, API, Industry, Water, or Waste Water – our SES team as a first step always records the actual load profile of the pump as part of comprehensive system analysis and compares it with the design conditions.

Data used in an SES analysis can include:

  • Pressure
  • Flow
  • Temperature (fluid and bearings)
  • Vibration (vibration frequency)
  • Input power

How SES System Efficiency Service works:

A data logger takes measurements on-site and records process variables and vibration levels to determine your pumps’ operating behavior. A mobile device is used to measure the effective power in the control cabinet in order to determine the pump’s efficiency and to assess deviations, such as those arising from wear.

A look under the hood:

After measurement and analysis, you are given a detailed overview of the current state of your pumps and systems. KSB SupremeServ engineers then make recommendations for system repairs, optimization, maintenance, and increasing energy efficiency.

As well as making the operation of your pumps and valves more sustainable, we can also recommend ways to significantly lower your system’s life cycle costs. The economic efficiency and availability of your system are thus increased, and the energy objectives set out in ISO 50001 are achieved.

Regardless of the type of installation (dry/wet) and manufacturer, system analysis can be performed for all pumps from ratings of 30 kW. Measurements can also be carried out in potentially explosive atmospheres.

Your Benefits

  • Transparency of operating data and pump set efficiency
  • Expert consulting by experienced product engineers
  • Increasing the economic efficiency and availability of systems by identifying the potential for optimization and causes of damage
  • Ensuring the sustainable operation of pumps and valves
  • Manufacturer know-how – from impeller trimming, retrofitting and speed control to the new selection of pumps
Reverse Engineered Impeller

Reverse Engineering

Reverse engineering makes it possible to quickly reproduce pump spare parts that are hard to find or no longer available.

  • Straightforward reproduction of spare parts
  • The quality matches that of the original
Pump Repair

Pump Repair

KSB SupremeServ offers professional and fast service for pumps of any make and, if required, can modernize them to the latest technological standards. KSB also provides this service for explosion-proof pump sets.

  • For all makes
  • Pump set service
  • Submersed and non-submerged applications
  • In house and on-site