Metal Production

Metal production: A heavy-duty challenge for KSB pumps

Metal production is demanding for every material involved. Aggressive substances and extreme conditions require truly hard-wearing products – such as pumps from KSB.

Metal production pushes pumps to their limits

Iron, steel, aluminium, copper or zinc production requires pumps to transport a wide variety of fluids in very different processes. These include chemically aggressive fluids, process waste water with abrasive solids, partially desalinated water, seawater, waste water with high solids content and even sludge.

This demands a range of different pumps which together form a powerful, reliable and efficient system. And given the highly critical nature of processes involving aggressive fluids, automatic monitoring is especially important here.

High temperatures demand robust solutions

Whether high-pressure pump or piston pump: KSB’s pumps perform impressively even when handling aggressive fluids at extreme temperatures. Their durability and long service life ensure smooth and energy-efficient processes with low continuous operating costs in numerous metal production plants worldwide – regardless of whether they are used for water cooling of components, cleaning of flue gases or high-pressure material processing.

As a specialist with international know-how, KSB can supply the right solution for every application in metal production as well as offering comprehensive support for monitoring or modernising existing processes and planning new systems.

KSB pumps improve performance – without increasing costs

Industrial pumps from KSB set global standards and are particularly suitable for pumping aggressive liquids in metal production. These tried-and-tested pumps as well as our valves are subject to continual development driven by KSB’s comprehensive know-how and experience. KSB conducts intensive research into new technologies and develops innovative materials for casings, bodies, bearings and seals.

Handling the most demanding fluids is in some cases only possible thanks to these purpose-built materials and seals. Extremely wear-resistant materials and PolySiC coatings for example ensure above-average operating times.

The quality of production processes can also be decisively improved by installing a variable speed pump. This allows both the flow rate and the process pressure to be controlled. KSB’s PumpDrive adjusts the speed of the pump quickly, precisely and continuously to match current demand. And in PumpMeter, KSB offers an innovative tool for monitoring the efficiency of your pumps.

Our portfolio

KSB offers a wide range of products for metal production

Submersible motor pumps
Slurry pumps
Pumps for power station conventional islands
High-pressure pumps
Various drive systems
Variable speed systems
Low-pressure centrifugal pumps

Applications include

Pumping of chemically aggressive fluids
Pumping of process water/process waste water with different solids contents
Raw material processing (coke making, ore processing)
Water cooling of components
Washing, cleaning, rinsing and descaling
Rolling, finishing and refining
Waste water treatment

Your benefits

As a specialist with international know-how, KSB offers the right solution for every application.
Exceptional pump performance even at extreme temperatures and with aggressive fluids
Energy-efficient, cost-saving processes thanks to product longevity and robustness
Capable of handling extremely demanding fluids thanks to purpose-built materials and seals
Optimisation of production processes via variable speed systems and process monitoring
Comprehensive service – whether installation, inspection, maintenance or repair on site

Find suitable pumps for metal production

Whether producing iron, steel or other metals: KSB offers the right products for all metal production processes.

VIEW OUR PRODUCT PORTFOLIO

Etabloc/Etabloc Pro/Etabloc MyFlow

Documents

Single-stage volute casing pump in close-coupled design, with ratings to EN 733, with IEC-compatible power drive system comprising PumpDrive 2 and KSB SuPremE® motor or PumpDrive 3 (efficiency class IE4/IE5 to IEC TS 60034-2-3:2016) and motor-integrated frequency inverter. Shaft fitted with a replaceable shaft sleeve in the shaft seal area. Volute casing and casing cover with replaceable casing wear rings. Volute casing with integrally cast pump feet for variants B, C and S. Motor mounting points in accordance with IEC 60072, envelope dimensions in accordance with DIN V 42673 (07-2011). ATEX-compliant version available. Well ahead of the ErP Directive's efficiency requirements.

Details

KWP

Documents

Horizontal radially split volute casing pump in back pull-out design, single-stage, single-entry, available with various impeller types: closed multi-channel impeller, open multi-vane impeller and vortex impeller. ATEX-compliant version available.

Details

PumpDrive 2/PumpDrive 2 Eco

Documents

Modular self-cooling frequency inverter that enables continuously variable speed control of asynchronous and synchronous reluctance motors by means of analog standard signals, a field bus or the control panel. As PumpDrive is self-cooling, it can be mounted on a motor, on the wall or in a control cabinet. Up to six pumps can be controlled without needing an additional controller.

Details

Find suitable valves for metal production

NORI 40 ZXL/ZXS

Documents

Globe valve to DIN/EN with flanged ends (ZXL), butt weld ends or socket weld ends (ZXS), with gland packing, with on/off disc or throttling plug, rotating stem, seat/disc interface made of wear and corrosion resistant chrome steel or chrome nickel steel.

Details

SICCA 150-600 GTC

Documents

Gate valve to ANSI/ASME with flanged or butt weld ends, with bolted bonnet, outside screw and yoke, flexible wedge, rising stem, non-rising handwheel, Stellite hard-faced seat/disc interface made of 13 % chrome steel, with graphite gasket and gland packing. Available in carbon steel, low-alloy steel and stainless steel.

Details

ISORIA 10/16

Documents

Centred-disc butterfly valve with ISO 5211 compliant square shaft end, sealed by elastomer liner, with lever or manual gearbox, pneumatic, electric or hydraulic actuator. Wafer-type body (T1), semi-lug body (T2), full-lug body (T4) or U-section body with flat faces (T5). Body types T2 and T4 are suitable for downstream dismantling and dead-end service with counterflange. Connections to EN, ASME, JIS.

Details

Illustration of the phases of a product life cycle: Consultation and analysis, commissioning, operation and repair

Service at KSB SupremeServ means being fully looked after

KSB SupremeServ offers you a comprehensive range of services and spare parts for pumps, valves and other equipment – including for products from other manufacturers – from face-to-face consultation to installation, commissioning, maintenance and repair. More than 3500 specialists in over 190 service centres worldwide are available around the clock, seven days a week. Concentrate on your core business – and let us take care of the rest.

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Identification of Energy-Saving Potential

KSB Sonolyzer® is a smartphone app from KSB which analyses the motor sound of your asynchronous motor to identify whether your pump is operating efficiently or whether too much energy is being consumed.

Free download
Analysis within seconds

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Inspection service

KSB’s inspection service provides regular pump inspection and pump maintenance to ensure the reliable operation and increased availability of your system.

Preventing failures
24-hour on-call service

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Reverse Engineering

Reverse engineering makes it possible to quickly reproduce pump spare parts that are hard to find or no longer available.

Straightforward reproduction of spare parts
The quality matches that of the original

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