From beets to finished sugar: KSB offers pumps and valves for sugar production
Sugar production begins with the sugar beet harvest – it usually starts in mid-September and lasts 80 to 110 days. During this period, production needs to run as smoothly as possible so as not to bring the entire sugar production process to a standstill. And in case of a failure, service and spare parts must be available promptly.
Sugar production comprises a wide range of different fluid handling processes including pumping the cossette/juice mixture to the extraction tower and transporting sugar crystals dissolved in water. These complex processes require individual system solutions, and above all advanced products featuring optimised technology.
Many KSB components can be specifically adapted to meet the requirements of these applications. The KWP volute casing pump for example can be selected in special materials suited to handling abrasive media such as milk of lime, filter sludge or contaminated wash water. KSB also provides mechanical seals (including supply systems) specially designed and manufactured in-house for use with the KWP and other type series including Etanorm and MCKP.
KSB can thus offer the right pumps and valves for every aspect of sugar production – from beet washing to extraction and crystallisation.
Whether for food or industrial applications: KSB offers high-performance pumps and valves for starch production.
Depending on region and climate, starch can be obtained from corn, potatoes, wheat, peas or even cassava. But no matter which plant serves as the raw material, KSB offers the right solution for every starch production application – a major plus for OEMs offering multiple systems for different starting materials.
Starch production is a global growth market. The market is not limited to hygienic starch production for the food industry: Other large-scale applications requiring so-called technical starch range from building material and cardboard production to the textile industry, cosmetics and pharmaceuticals.
KSB’s advantage: As a full-range supplier, it has the right products and service solutions for all applications and every stage of production.
KSB provides all of the products and services you need from a single source
At KSB, years of expertise in products and processes are combined with a broad range of products and services. The result: KSB supplies not only all pumps and valves required for core processes, but also those for peripheral systems, i.e. the auxiliary processes in sugar and starch production.
Many components can be specifically adapted to individual requirements – for example, the KWP volute casing pump is available in multiple material variants for use in core processes involving abrasive media such as milk of lime, filter sludge or contaminated wash water. In addition, KSB mechanical seals specially matched to application and pump type ensure long service lives.
These benefits are rounded off by KSB’s global service network. Here, more than 3000 specialists in over 170 service centres are available at short notice for maintenance, servicing and repairs.
Horizontal radially split volute casing pump in back pull-out design, with radial impeller, single-entry, single-stage, to DIN EN ISO 2858 / ISO 5199, in a large range of material and seal variants; also available as a variant with "wet" shaft and conical seal chamber. With KSB SuPremE, a magnetless synchronous reluctance motor (exception: motor sizes 0.55 kW / 0.75 kW with 1500 rpm are designed with permanent magnets) of efficiency class IE4/IE5 to IEC TS 60034-30-2:2016, for operation on a KSB PumpDrive 2 or KSB PumpDrive 2 Eco variable speed system without rotor position sensors. Motor mounting points in accordance with EN 50347, envelope dimensions in accordance with DIN V 42673 (07-2011). ATEX-compliant version available.
Sturdy rotary lobe pump in hygienic design, bi-directional operation possible, horizontal or vertical orientation of connections. Hygienic design, excellent CIP/SIP compatibility due to its almost complete lack of dead volume or narrow clearances. All wetted components made of 1.4404/1.4409 (AISI 316L/CF3M) stainless steel; various rotor types, shaft seals and process connections available. Installed as a pump set with gear unit and standardised motor. Vitalobe is EHEDG-certified. The pump elastomers comply with the FDA standards and EN 1935/2004. Accessories include a trolley, a heatable casing or casing cover and a pressure relief arrangement. ATEX-compliant version available.
Service-friendly volute casing pump with magnetless KSB SuPremE motor (exception: motor sizes 0.55 kW / 0.75 kW with 1500 rpm are designed with permanent magnets) of efficiency class IE4/IE5 and PumpDrive variable speed system. All wetted components are made of 1.4404/1.4409 (AISI 316L/CF3M) stainless steel. Designed with very little dead volume; open impeller, electropolished surface, excellent efficiency. Hygienic design for the highest requirements on cleanability (CIP/SIP-compatible), certified by the TNO Nutrition and Food Research Institute to EHEDG standards. All materials comply with FDA standards and EN 1935/2004. ATEX-compliant version available.
Centred-disc butterfly valve, sealed by elastomer liner, with lever or manual gearbox, pneumatic, electric or hydraulic actuator. Wafer-type body (T1), semi-lug body (T2), full-lug body (T4) or U-section body with flat faces (T5). Body types T2 and T4 are suitable for downstream dismantling and dead-end service with counterflange. Connections to EN, ASME, JIS.
Double-offset butterfly valve, with plastomer seat (also in fire-safe design), metal seat or elastomer seat (FKM [VITON R] or NBR [nitrile]). Lever or manual gearbox, pneumatic, electric or hydraulic actuator. Body made of nodular cast iron, cast steel, stainless steel or duplex stainless steel (254 SMO). Wafer-type body (T1), full-lug body (T4), T4 suitable for downstream dismantling and dead-end service with counterflange. Connections to EN, ASME or JIS. Fire-safe design tested and certified to API 607. Fugitive emissions performance tested and certified to EN ISO 15848-1. ATEX-compliant version in accordance with Directive 2014/34/EU.