Global reference projects

In one of Europe’s largest conurbations, the Ruhr Region, the Ruhrverband makes sure that enormous quantities of waste water are transferred and treated reliably. As part of this process, 125 pumping stations pump the waste water to a total of 63 waste water treatment plants. For a long time, the pumps used to be functionally tested by hand, with service personnel having to travel long distances to do so. For that reason, the Ruhrverband looked for an automated solution together with KSB.

Reliably providing private households and industry with power from the socket 24/7 involves some tough technical tasks. Generating electricity is only one of them. The transmission system operator TenneT, too, plays an important part in reliably providing power and balancing the grid, which is particularly challenging when renewable energies are used. TenneT's reliable partner: KSB with its extremely tough submersible borehole pumps.

In times of increasingly professionalised cyber attacks, the importance of secure network components is growing exponentially. This is one reason why internet-enabled products are thoroughly scrutinised by customers before they are used. KSB’s cloud-based KSB Guard was examined by the rubber and plastics specialist ContiTech, and passed the validation with flying colours. This achievement almost overshadowed the fact that the main contract involved the refurbishment and modernisation of an entire cooling water system.

Water quality in cooling circuits has a decisive influence on energy efficiency and the reliability of systems and processes. However, practical experience shows that a relatively large number of companies have to deal with high operating and maintenance costs due to poor cooling water quality, and in individual cases even experience the failure of production plants and system circuits.

The water supply infrastructure in East Java, Indonesia, was reaching its limits. The way forward: piping in water from a spring almost 100 km away – using KSB pumps and valves to distribute the precious natural resource safely and efficiently to the region's residents. Read more about the project background and challenges

Mexico City is regularly threatened by flooding and stormwater.

The La Caldera pumping station is helping the 20 million inhabitants of the metropolis to fight flooding. KSB submersible motor pumps are doing valuable work there to drain and pump away stormwater and waste water.

During the rainy season, millions of inhabitants in the metropolis of Mexico City are repeatedly threatened by huge volumes of water. The El Caracol pumping station equipped with 20 extra large KSB submersible motor pumps is helping the 20 million inhabitants of the metropolis to fight stormwater and flooding.

Most of us in Germany rarely worry about access to a constant supply of food-grade drinking water. However, in the background water supply utilities are making enormous efforts to ensure that this everyday resource is always reliably on tap. This can involve planning redundancies into otherwise smoothly running systems.

KSB products are often working away reliably in the background. However, in the case of this particular project, it’s worth taking a look behind the scenes. In Mannheim’s new multifunctional building complex “Das Quartier Q 6 Q 7”, an array of KSB products help to ensure a reliable infrastructure. Over a space of around 153,000 m² in which shopping and residential areas have been created as well as a hotel and restaurants, we have put our entire expertise in building services into practice – from drainage and water supply to heating, air-conditioning, ventilation and fire-fighting water supply.

Water is an essential element of our everyday lives. Ensuring an uninterrupted supply of clean drinking water in compliance with increasingly demanding legal requirements is a challenge for water supply utilities, especially in hot summers with little rain. This situation is exacerbated by increasing demand for water in agriculture. Only with experienced project partners at their side can water companies make precious water continuously available in the required quantity and quality.

Refurbishing an existing system often requires more know-how than setting up a new installation. The equipment being repaired may no longer be cutting edge, but it still serves its purpose for the operator. Comprehensive documentation may be missing and spare parts hard to come by. KSB SupremeServ specialises in these complex challenges and successfully applies a tailored catalogue of measures.

Our customer Nestlé Cailler stands for high-quality chocolate enjoyment. The company achieves this with an unmistakable recipe and optimised production processes – which is where the Swiss place their trust in KSB and our Vitalobe pumps. Vitalobe pumps masterfully handle the high requirements placed on the hygienic production of chocolate. Their strength also lies in being able to flexibly adapt to highly complex production processes.

Having agreed that Landshut must never again experience a catastrophic flood as it did in 2013, the city’s authorities launched a construction project in 2018 with the goal of protecting the Lower Bavarian city from flooding for generations to come. Particularly with regard to climate change and the resulting increase in heavy rainfall events, being adequately prepared for extreme weather in the future was a matter of urgency.

The Dreilägerbachtalsperre reservoir on the German-Belgian border near Roetgen has been supplying water to the district of Aachen since 1911, and takes advantage of water resources in the mountains of the nearby Eifel. From 2004, the connected drinking water treatment plant has routed raw water from the reservoir to a membrane filtration system. The ultrafiltration membranes have such small pores that they allow pure water to flow through, but retain all other substances in the water such as bacteria, viruses and proteins.

In order to achieve sustainable improvements in its environmental performance, the web-fed offset printing company WKS Kraft Schlötes implements ISO 50001-compliant energy management. This involves continuously checking all processes for energy efficiency. These checks revealed that the water cooling system of the commercial printing press for brochure printing is an energy-intensive process. KSB won the contract to provide new pumps capable of achieving competitive energy and cost savings.

The Philharmonie de Paris has set new standards in designing and providing world-class cultural facilities. Here you’ll find out how KSB’s SRL lifting units and Surpresschrom pressure booster systems are making a significant contribution towards saving energy and protecting the environment.

For many people, chocolate is more than just one of life’s sweetest temptations. The complex machinery required for the industrial production of this luxury food item also presents engineers with major challenges. In an ever-tightening market, traditional companies in particular, such as the Ludwig Weinrich chocolate factory, need to rise to current economic and ecological challenges. To do this, they need reliable partners.

As Algeria is a predominantly arid country, water is a precious commodity and the transportation of water to two reservoirs which lack water means a blessing for the local population.

Cranberries are one of the world’s “super fruits” and are mainly grown in the USA and Canada. Canada’s largest growing area is in the City of Richmond on Lulu Island in British Columbia where a series of KSB pumps carry out essential tasks involving both harvesting and flood alleviation.

15 propeller pumps with submersible motors from KSB find use in the novel surfing facility of a Milan water park. The operators of Idroscalo were able to open the new attraction right on time for the beginning of the main season. But KSB’s engineers had to put in a lot of work in advance to ensure that everything ran so smoothly and the numerous visitors could enjoy their exciting surfing experience.

Reliable supply of compressed air is crucial for the Kalle-Albert Industrial Park. For the operator InfraServ Wiesbaden, this makes it all the more important to reliably monitor the pumps that operate the cooling circuit for the compressed air system.

The decision to install KSB Guard is already paying off: In October, the monitoring system detected increased vibrations. The looming threat of bearing damage was the cause. The customer immediately instigated repairs – of course during periods when pump operation was not essential for the entire industrial park.

Summary: KSB Guard prevented a sudden system failure with unplanned downtimes and far-reaching resultant losses.

Even high-quality pumps can sometimes experience malfunctions whose exact cause can only be determined by a long-term diagnosis. External factors are often to blame, and these can only be identified if the affected pump is monitored over a longer period of time using suitable sensor technology. KSB Guard has been developed to determine a problem’s cause so that remedial action can be taken.

The 51 km long Emscher sewer is considered to be the largest wastewater project in Europe and serves the sustainable restoration of the River Emscher in the Ruhr area of Germany. Today, 21 specially designed KSB pumps in two wastewater pump stations ensure that incoming wastewater from the eastern Emscher Valley is pumped from a depth of around 40 m to 8 m below ground level to provide sufficient slope for the wastewater to flow off again down the underground tunnel.

The Thassalia seawater plant supplies sustainable energy for buildings with a 500,000 m² surface area. Find out why high-performance pumps from KSB make a major contribution to the project's success.

Producing particleboard requires high temperatures – KSB and its high-performance heat transfer fluid pumps make sure the thermal oil used is transported smoothly.

A cleaner Baltic Sea – this was the initial idea behind the waste water disposal project for this millions-strong metropolis. Today, 19 Amarex KRT pumps ensure that up to 98 percent of the city’s waste water is treated in a waste water treatment plant before being discharged into the Baltic Sea.

An old building kitted out with modern technology: KSB pumps and valves for heating, air-conditioning, water and sanitation systems help to save 30 % of energy in the Palazzo Grassi.

KSB Guard performs a crucial task at the world’s largest development and test centre for valve technology, the ROLF SANDVOSS INNOVATION CENTER (RSIC) operated by SAMSON: It continuously monitors the pumps, which were also supplied by KSB. The pumps need to operate smoothly under extreme loads and with irregular operating hours. KSB Guard provides important data and operating information, ensuring that unscheduled downtimes are avoided and pump maintenance can be planned efficiently.

The town of Radolfzell recognised the importance of climate protection early on and implemented a number of measures to increase the proportion of renewable energy in its energy mix. As around 50 % of Germany’s total energy consumption is attributed to the heating sector, Radolfzell instigated multiple projects in the area of sustainable heat use. Its flagship project is the Liggeringen solar energy village in which KSB played an important role.

Spannenburg is home to the biggest drinking water treatment plant in the Netherlands. KSB pumps supply several millions of litres of drinking water to over 300,000 people every day.

The Canadian city of Montreal extracts water from the St Lawrence River for two large potable water treatment plants. To satisfy population growth, the city’s water department needed a new large pump for the larger of the two plants. This had to be of the same specifications as the existing KSB pumps – and run efficiently and smoothly.

New York’s most important drinking water tunnel had to be emptied for repairs - quickly and reliably! KSB supplied five of the most powerful submersible motor pump sets ever produced by KSB.

In 2004 the Regional Municipality of Peel began expanding its waterworks, one of Canada's largest water and wastewater infrastructures. From 2010, Peel entrusted this demanding project to KSB.

The Ravenswood Pump Station near Perth in Western Australia is part of the Southern Seawater Desalination Plant. It has the capacity to transfer several million litres of drinking water from the plant and the surrounding reservoirs to Perth’s water supply system.

KSB supports the drinking water supply of the city of Sydney: At the lowest point of the Nepean dam, three efficient RDLO pumps from KSB extract raw water.

Strong KSB support for the expansion of the integrated water supply network on the south coast of the state of São Paulo.

Mont St Michel, Normandy is the second most important tourist attraction in France. Due to environmental reasons the infrastructure for removing effluent and wastewater from the abbey had to be upgraded.

In order to secure the water supply and protect the health of rivers, creeks and the environment Gosford City and Wyong Shire Councils have implemented a long term strategy known as WaterPlan 2050. This strategy is being realised through increasing the dam capacity of existing dams and extending the pipeline infrastructure to provide more effective water transportation.

The Bailonggang waste water treatment plant in Shanghai is the largest waste water treatment plant in Asia and one of the biggest in the world. It disposes of the waste water produced by around 3.6 million people.

DC Water’s $3.8 billion, 10-year capital investment program involved the construction of an ENRF system. KSB submersible motor pumps are central to the facility’s operation.